Printed layflat tubing and centre-folded film

Flexo printing on flexible packaging film during high-speed production

Printed layflat tubing and centre-folded film — faster packing, repeatability and strong shelf impact

Printed layflat tubing and centre-folded film are two proven formats that organise the packing station, shorten cycle times and strengthen brand visibility. From a single reel you can produce packs of different lengths, while the right material, thickness and perforation layout allow precise control of seal strength, durability and process ergonomics — from manual sealers to fully automated lines.

What is layflat tubing and centre-folded film — differences and applications

Layflat tubing is a continuous tube of film, open on both sides. You cut the required length, fill it and seal the ends to create a finished pack in the exact size you need.

Centre-folded film is slit on one side, making it ideal for irregular products or for applications where the product is inserted from the top and then sealed on the front and side.

Both formats are valued for their simplicity, mechanical strength and easy scalability — from short runs to full-shift production.

50 micron layflat tubing for sealing machines — when it’s the optimal choice

A 50 micron thickness is a popular balance between strength and flexibility. It:

  • forms quickly and predictably

  • delivers consistent seals on impulse and thermal sealers

  • reduces micro-stoppages caused by tearing during filling

  • does not require extreme sealing temperatures

For larger or sharp-edged products, a thicker film or a more puncture-resistant polymer is recommended.

Materials and thicknesses — PET, polypropylene (BOPP/CPP), polyethylene (PE)

Material selection always starts with the product and the packing line.

Polyethylene (PE) – excellent seal integrity and puncture resistance; a common choice around 50 microns.

Polypropylene (BOPP/CPP) – outstanding clarity and stiffness; ideal when presentation matters.

Polyester (PET) – high dimensional stability; perfect for print and lamination.

Each structure can be supplied in thicknesses matched to product weight, size and packing method, with optional perforation or vent holes.

Is 50 microns enough?

In many processes, yes — it is a strong starting point for medium-size formats. For larger dimensions or sharp edges, we recommend a higher thickness or a different polymer with greater puncture resistance.

Centre-folded film or layflat tubing?

A centre-folded film is easier to load products with irregular shapes and allows for fast side and end sealing. A layflat tubing provides maximum tightness and a highly repeatable bottom and top seal. The right choice depends on your product geometry, required seal integrity and packing line ergonomics.

Can printing and perforation be combined?

Yes. We design the artwork so that seals, vent holes and perforations do not interfere with key branding elements or legal markings. Printed layflat tubing is available in up to eight colours.

Printed film — consistent appearance and clear product information

We use flexo printing up to 8 colours, ensuring strong colours, sharp typography and repeatability between batches. Artwork is prepared so that seals and perforations never interfere with key brand elements, barcodes or legal information.

Visual effects such as matt/gloss contrast or a metallised look in the laminate can be combined with full technical functionality.

Functional options for layflat tubing and centre-folded film

Depending on the product and process we offer:

  • tear lines for easy opening

  • vent holes for air or steam release

  • micro- and macro-perforation for fresh bakery and produce

  • see-through windows or non-perforated zones for codes and dates

Perforation layout in centre-folded film is designed to follow the operator’s natural movement, reducing cycle time and waste.

Process optimisation — dimensions, friction, sealing and ergonomics

    • format and thickness matched to product size and weight

    • controlled coefficient of friction for smooth handling

    • sealing temperature, dwell time and pressure adapted to the material

    • clear winding direction and batch marking

    These decisions translate directly into lower waste, fewer stoppages and a more stable line speed.

Typical applications

  • bakery and confectionery

  • fresh fruit and vegetables

  • meat and ready meals

  • dry foods such as rice, pasta and grains

  • non-food items, components and granulates

Summary — printed layflat tubing, 50 micron film and centre-folded film

If you need a solution that speeds up packing, keeps the workstation organised and strengthens your brand, choose the format that fits your product and line: printed layflat tubing for maximum seal integrity or centre-folded film for fast and ergonomic loading.

A properly selected material, correct friction level, well-designed perforation and clean print mean less waste, fewer surprises and more good packs per hour.

Take the next step

  • Order a free consultation and technical specification

  • Request samples and a pilot run to test on your sealing machine

  • Get a fast quotation with a reliable lead time

Write or call — we respond quickly and to the point.

Przewijanie do góry