Metallised BOPP film

Flexo printing on flexible packaging film during high-speed production

Metallised BOPP film — barrier performance, alu-look and reliable machine run

Metallised BOPP film (BOPPmet) combines strong shelf appeal with real functionality. It improves aroma and moisture barrier (OTR/WVTR), provides stiffness and a metallic look without using aluminium foil. For marketing it delivers a premium finish and high colour contrast; for production it ensures stable web handling and predictable sealing; for procurement it means consistent availability and total cost control.

When to choose metallised BOPP film

Select BOPPmet when you:

  • need higher barrier than transparent or white BOPP (snacks, spices, coffee, tea, powders),

  • want an aluminium look without complex foil laminates,

  • require colour and gloss consistency across batches and sites,

  • expect fast start-ups and smooth running on VFFS, HFFS and flow-pack lines.

In practice, BOPPmet is the sweet spot between premium appearance and packing efficiency.

Printing on metallised BOPP — contrast, matt/gloss and proof consistency

Flexo printing up to 8 colours on BOPPmet delivers deep blacks and metallic gold/silver effects. With a properly designed white base you achieve clean brand colours and sharp details.

Design guidelines:

  • use a white backing for light tones and images,

  • apply matt/gloss contrast for premium effect,

  • keep no-print areas for seals, laser score, date and codes,

  • maintain safety margins near perforations and tear features.

The “proof = reel” standard ensures repeatability between production runs.

Machine performance — COF, sealing and clean start-ups

Metallised BOPP runs reliably thanks to its stiffness and controlled friction properties. Key settings:

  • target COF matched to guides and line speed,

  • correct jaw temperature, dwell time and pressure for the sealant layer,

  • edge quality and antistatic control to keep seals contamination-free.

Result: shorter set-ups, higher output and predictable production.

Typical applications

  • confectionery and snacks — barrier plus premium metallic shelf effect,

  • coffee and tea — aroma protection, optional valve in laminate,

  • spices and powders — odour barrier and excellent print readability,

  • pet food — reinforced laminates for drop resistance,

  • non-food — premium appearance with secure sealing.

Summary — metallised BOPP film that protects and sells

If you need a material that combines premium visual impact, enhanced barrier and stable machine performance, choose metallised BOPP film engineered for your product and process. We match the structure (including mono-PP), set the COF and sealing parameters, and integrate HD flexo print with the packaging function.

Take the next step:

  • request a free technical consultation and structure specification,

  • order samples and a pilot run to confirm barrier and line performance,

  • get a fast quotation with a reliable delivery date,

Write or call — you will get a quick, precise response.

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